The Maple PET bottle for hot-filling maple syrup.

Hot filling in PET - how to do it safely

Hotfilling food in PET bottles places high demands on materials and technology. Choosing the right hotfill technology is particularly important to ensure safety and quality. In this article, you will find out which proven processes are available and how you can also use recycled PET for hotfilling.

What hotfill techniques are available?

There are two proven techniques for safe hot filling:

  • Standard hotfill PET technique
  • Panelless hotfill PET technique

Requirements for PET bottles for hot filling

To ensure safe filling, PET bottles must fulfil the following requirements:

  • Microbiological protection for food
  • Dimensional stability during filling
  • Low weight for efficient packaging
  • Simple labelling

Advantages of our hotfill bottles

Our specially developed hotfill bottles offer the optimum solution for heat-resistant packaging:

  • Resistant up to 87 °C
  • Dimensionally stable 
  • Easy to label and yet weight-optimised (panelless hotfill PET technology)

Can recycled PET (rPET) be used for hotfill bottles?

Yes, the use of rPET is possible. However, to ensure that the high requirements for hot filling are met, we recommend limiting the proportion of rPET to a maximum of 50 %.

Customised advice for your hotfill packaging

Would you like to find the optimum solution for your hot filling? We will be happy to advise you individually on the best packaging options for your products.

Contact us for further information.

We make bottles.

Subsidies

EFRE 2016 EEB 0006 - 068
Energy efficiency and demonstration projects in SMEs and accompanying measures, end of project 31.08.2016

EFRE 2016 EEI 0272 - 068
Energy efficiency and demonstration projects in SMEs and accompanying measures, end of project 31.10.2017

EFRE 2020 EEB 0118 - 068
Energy efficiency and demonstration projects in SMEs and accompanying measures, end of project 31.03.2021

GRW funding 01.04.2016 until 31.07.2019
Capacity expansion hall 5 incl. machines, plants and silo

GRW funding 01.08.2020 until 31.07.2023 Capacity expansion hall 6 incl. machines and equipment for the production of preforms and bottles

TAB 2025 BIB 0215 (AP-3130-BR-2025 RKW Consulting)

As part of the consulting guideline of the Free State of Thuringia, our company receives funding for consulting services and process support. These measures support strategies for the establishment, sustainable positive development, and safeguarding of SMEs. The resulting findings and recommendations for action are documented in a consulting report.

The funding is provided from resources of the European Social Fund Plus and from funds of the Free State of Thuringia.

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Procurement of energy-efficient dryers

The measure was supported under the funding program for the energy optimization of plants and processes with funds from the Federal Ministry for Economic Affairs and Energy (BMWE).

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